nc control

Our NC (Numerical Control) Control System offers a versatile and advanced functionality that makes it highly effective for rolling processes.

NC Control System Overview
The NC control system is designed to complement and enhance traditional PLC systems by providing advanced modes of operation and specialized software capabilities. It integrates manual, teach-in, and automatic modes of operation, offering flexibility for a variety of tasks. Its robust software algorithms ensure precision in complex operations, such as bending and rolling.

Modes of Operations
Manual Mode:
The operator has full control over all system functions. Ideal for initial setup and operations requiring direct intervention or adjustments. Allows precise control over individual machine movements.
Teach-In Mode:
The operator manually performs all steps, which the system records in sequence for future use. Best for creating and fine-tuning programs for repeatable tasks. Simplifies programming by translating manual actions into automated instructions.
Automatic Mode:
The system executes pre-recorded movements precisely as programmed during teach-in mode. Optimized for production workflows that require consistent, repeatable results. Enhances productivity and minimizes operator intervention.

Advanced Software Features
The NC unit is equipped with specialized software that enhances its performance, particularly for bending applications:
Theoretical Step Calculation:
NC software calculates the theoretical bending steps for the operator, ensuring accuracy and minimizing guesswork.
Pre-Bend and Rolling Adjustment:
Operators can fine-tune pre-bend and rolling values based on the software’s calculations to achieve perfect results.
Program Storage Capacity:
Stores up to 2500 programs, each consisting of a maximum of 100 steps. Enables quick recall and execution of previously defined processes, reducing setup time.

Key Advantages of the NC Control System
Precision and Efficiency:
Advanced calculation algorithms lead to precise angle or plate bending operations.
Flexibility:
Multiple operational modes cater to different stages of production and operator expertise.
Enhanced Productivity:
Automatic mode ensures consistent, high-quality output, even for complex tasks. Ease of Use:
The teach-in mode simplifies programming, enabling operators to create detailed sequences without extensive technical knowledge.
Large Storage Capacity:
The ability to save numerous programs allows for streamlined workflows in repetitive production environments.
Applications
The NC control system is particularly suited for: Precision bending of the plate and angle roll bending machines.
Repetitive tasks requiring high accuracy and consistency.
Prototyping: Teach-in mode enables easy adaptation and testing of new processes.
This combination of flexibility, precision, and user-friendly software makes the NC control system a powerful tool for industries requiring high-quality bending and rolling operations.

4 Roll Bending Steps

Features

NC Control Unit S630

Resistive type 10" Touch color screen

Geometric calculations for each bending steps 

Hardware

PLC Esautomotion (Made in Italy)

VIA Eden® X1 1.06GHz Memory 

1GByte DRAM for CPU

128MByte Solid State Disk 

Display Color TFT-LCD 10,1” WVGA (16:9) Resolution (1024 x 600, (R.G.B) ) 

Integrated VIA Chrome®9 HD DX9 Graphic Cont. Communication ports 1 Ethernet Port 1 CAN interface 1 RS232C Serial Port 2 USB Port, 

1 VGA Out 

Temprature +5 / 50°C

Software

Manual, teach-in and  automatic working modes,

Standard 7 axes (X1,X2,Y1,Y2,P1,P2,Z),

Conic and parallelism control

Dual speed,

200 step, 5000 program memory,

User friendly program editor,

USB port for programs backup ,

Parts quantity programing,

Working hours counter,

mm / inch system,

Automatic turn off programing,

Turkish, English, German, French, Spanish, Portuguese, İtalian, Russian, Polish, Czech, Slovak languages.

Alarm list.